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  HIAC PODS Portable Oil Diagnostic System
  Multiple language support with built-in printer and display
Built to Order – Availability is 2 weeks ARO
 
Features:
  • Efficient and intuitive to use
  • Immediate laboratory quality onsite results
  • Reports new SAE and ISO cleanliness classifications, 4/6/14 µm(c)
  • Harmonizes NAS 1638 to new MTD calibration
  • Full ISO 11171 calibration options
  • Laser-optics precision
  • Compatible with Skydrol & Hydraulic Oils
  • Viscosity and Temperature measurements included
  • Battery powered, fully portable
  • Built-in printer and display
  • Multiple language support
Kit includes:
  • Shipping Case,
  • Bottles,
  • Online adaptor,
  • Manual,
  • CO2 bottle,
  • Shoulder strap,
  • ISO MTD calibration.
  • 8 channels: 4, 4.6, 6, 9.8, 14, 21.2, 38 & 68 µm.
 
PODS - Oil Analysis for Controlled Purity of Hydraulic Fluids
Recognizing a problem means defining a standard for eliminating that problem. A new standard for comprehensive oil contamination level diagnostics is defined by PODS, the Portable Oil Diagnostic System designed for field monitoring of hydraulic systems. PODS is the first system in its class with NIST test dust calibration according to the new ISO 11171 standard. The most important component of a hydraulic system is the hydraulic fluid used to operate the system. Trouble-free operation is only guaranteed if the fluid is in proper condition. It is therefore necessary to check both the condition and the composition of the hydraulic fluid over and over again.
 
PODS measures the particle concentration in the hydraulic oil
Hydraulic oil is contaminated by particles entering from the outside, by component wear debris, or by aging of the oil. Excessive particle contamination of the oil results in seized valves, broken pumps, and worn seals. PODS detects concentrations of up to 90,000 p/ml (ISO code <24), even on-line at operating pressures up to 420 bar. PODS returns an accurate oil diagnosis within a minute. Based on this information, it is possible to take action appropriately, i.e. change the oil or initiate other measures.
 
PODS measures the viscosity
Changes in oil viscosity can also affect the performance and the durability of hydraulic components. by means of a built-in sensor, PODS detects changes in oil viscosity caused by oxidation, reaction with water or metal ions, or degradation of additives.
 
PODS measures the temperature
PODS enables field measurement on working machines by recording contamination levels under operating conditions at operating temperature. High oil temperatures can be caused by seized pump controllers or clogged water separators, with a resulting increase in the number of particles. Both high oil temperature and high concentration of particles in a particular size range can also be an indication of free water. For this reason, PODS also measures the oil temperature with a built-in sensor.
 
Additional functions
Measured results are stored by PODS for subsequent evaluation and printing. For this purpose, PODS can be connected to a computer. Using the PODSWARE software, it is possible to convert the data into the Excel format for evaluation. PODS also supports detailed analyses of the condition of the hydraulic oil, both in the field and in the lab. Preventive maintenance can then be specified appropriately in order to avoid machine down times.
 


Item# Item Name Our Price Qty Add
HIAC-PODS HIAC PODS Portable Oil Diagnostic System $13,864.00
HIAC-PODS-INT HIAC PODS Portable Oil Diagnostic System (International Orders) $16,636.80
Check the items you wish to purchase, then click


Additional Info:
  • Detection Method: Light Extinction
  • Sensor Performance: Meets Japanese Industry Standard
    • (JIS 9925 B: 1997) 4-100 µm ( c )
    • (ISO-MTD); ~1-100 µm (ACFTD)
  • Size Range: 8 Channels at any size between 4-64 µm ( c ) present:
  • Size Channels: ISO-MTD sizes [µm (c ) ]: ACFTD sizes [µm] - Sizes used for classification according to ISO
  • Flow Rate: 15-50 ml/min (automatic or by users choice)
  • Calibrations: ISO-MTD in oil (ISO 11171:2000)
  • Cleanliness Classification: ISO 4406; NAS 1638; MIL-STD-1246C; NAVAIR 01-1A-17
  • Cleanliness Class Range: ISO 4406 Code 1 up to 24
  • Concentration Limit: 90,000 Particles/ml @ 10% optical coincidence
  • Results Measured:
    • Cleanliness class (according to standard),
    • Concentration (Particles/ml),
    • Temperature (ºF or ºC),
    • Viscosity (mm²/s, cSt, SUS)
  • Light Source: Laser diode
  • Counting Efficiency: Meets JIS 9925 B: 1997
  • Counting Accuracy: Counting accuracy traceable to microscopic counting
  • Wetted Materials: Stainless steel, sapphire, aluminum, Aflas, PTFE
  • Fluid Pressure: 90-6000 psi (0.5-420 bar)
  • Temperature:
    • 32-194 ºF (0-90ºC) oil @ 77º F (25º C) ambient
    • 32-122 ºF (0-50ºC) ambient
    • 32-104 ºF (0-40ºC) internal
  • Relative Humidity:
    • 20-85% operational, non-condensing
    • Up to 98% storage
  • Viscosity:
    • 5-500 mm²/s for viscosity measurement and particle counting;
    • 1-850 mm²/s for particle counting only
  • Fluid Compatibility: Mineral oils and phosphoric ester (For biodegradable pressure fluids please ask us!)
  • Pressure Medium: Liquid CO2 (1 bottle for approx, 60 oil samples) or compressed air
  • Oil Sample Bottles Features
    • 100 ml
    • Cast aluminum housing
    • Carry handle & shoulder strap
    • Universal power adapter/charger (90-240 VAC)
    • Internal thermal line printer LCD display and keypad
    • Memory capacity for 500 samples
    • RS232C communication port
    • Quick connect for shop air (clean, dry) 90-110 psi (4-7 bar)
    • Exchangeable CO2-bottle, refillable, filled with 100g CO2
    • NiMH battery microprocessor controlled recharging for extended battery lifetime,
      • about 4h permanent working time
    • Digital output 0-5 Vdc/<20mA no load;
    • Analog input 0-5 Vdc
    • Online adapter with Minimess fitting M 16X2
  • Operating Modes
    • Bottle Sampling (90-110 psi or 4-7 bar);
    • Online Sampling (7-6000 psi or 0,5-420 bar)
    • Monitoring of ECOLINE UMP 045 by ARGO ECOTEC
  • Software
    • PODSWare for download, storage and management of PODS data
    • req: Windows® 95 or higher.
  • Weight: 25 lb (11.5 kg) (Instrument only), Complete kit with carrying case 64 lb 
  • Measurements (WxLxD): 11.8x13.8x7.9 in. (300x350x200 mm)



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Plastic Sample Bottle
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Sample bottle 120 ml / 4 oz, HPDE, PODS
PODS Ware Software
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