The Reliability Toolbox CD ROM is an organization-wide solution to improving and enhancing the weakest link in your CMMS program, maintenance procedures and documentation.

Gain control of your maintenance and reliability programs, by capturing valuable machinery information and creating job aids for current and future employees. The value of machinery knowledge is immeasurable and is essential to a successful implementation of reliability programs. The Reliability Toolbox is an enhancement program that will help your company to obtain and secure this valuable information, provide consistency in job performance and training of employees.

The Reliability Toolbox™ CD ROM program offers a reliability knowledge assessment and several live multimedia employees modules that explain and demonstrate the use of various maintenance forms and procedures. This program also provides a collection of over 50 generic boilerplate maintenance forms, procedures, and job aids that can be used as is, or modified to meet the procedural requirements of an existing reliability improvement program.

The Reliability Toolbox™ has four key areas that contain multimedia training, reliability knowledge assessment evaluations and maintenance procedures and forms:

• Maintenance Management
• Condition Monitoring
• Maintenance Practices
• Precision Alignment

Maintenance Management

• Documents/Procedures
  • Knowledge Assessment
  • Alignment Standards
  • Vibration Standards (New Motors)
  • Balancing Standards
  • Machinery Information Sheet
  • Generic Pump Repair Sheet
  • 12 Step Precision Maintenance Implementation Tasks Tracker
  • Condition Monitoring Analysis Report (with sample)
  • Condition Monitoring Monthly Overview (with sample)
• Supporting Computer Based Training (CBT)
  • Alignment Tolerances

Condition Monitoring

• Documents/Procedures
  • Analysis Record Form
  • Relative Motion Record
  • Form Phase Interpretation Procedures
  • Mode Shape Plot Form (English and Metric)
  • Mode Shape Plot Procedure
  • Bump Test Procedure
  • Balancing Record Form (Field and Shop)
  • Generic Single Plane Balancing Procedure (Vector Method)
  • Machinery Information Sheet
  • Analysis Symptoms Table
  • Operator Pre-Shutdown Checklist
  • General Guide to Vibration Isolators
  • Foot Related Resonance Checks
• Supporting Computer Based Training (CBT)
  • Phase Interpretation
  • Mode Shape Plot
  • Foot Related Resonance

Maintenance Management

• Documents/Procedures
  • Key Length
  • Generic Measure Form
  • Generic Repair Procedure
  • Pump Run Out Checks
  • Pump Shaft Measurements
  • Pump Bearing Measurements
  • Pump Casing Measurements
  • Bearing Failure Analysis Form
  • Bearing Specification Sheet
  • Decommissioning and as found readings
  • Pulley Installation Procedure
  • Belt Tension Procedure
  • Bearing Fit Charts
  • Micrometer Record Form
  • Torque Charts
  • Supporting Computer Based Training (CBT)

Precision Alignment

• Documents/Procedures
  • Pre-alignment Checklist
  • Alignment Data Sheet
  • Pipe Strain Check Procedure
  • Checking Run Out
  • Rough Alignment Procedure
  • Precision Soft Foot Check Procedure
  • Precision Soft Foot Record Form
  • Thermal Growth Calculation Form
  • Rim Face Record Form
  • Rim Face Calculation Form
  • Reverse Dial Record Form
  • Reverse Dial Calculation Form
  • Rotalign Pro Horizontal Shaft Alignment Procedure
  • Rotalign Horizontal Shaft Alignment Procedure
  • Optalign VP Horizontal Shaft Alignment Procedure
  • Optalign Plus Horizontal Shaft Alignment Procedure
  • Combi Laser Horizontal Shaft Alignment Procedure
  • Fixturelaser Horizontal Shaft Alignment Procedure
• Supporting Computer Based Training (CBT)
  • Prealignment Checklist
  • Soft Foot Check and Correction
  • Rim Face Alignment Procedure
  • Reverse Dial Alignment Procedure

Product Benefits

• Improve the effectiveness of your reliability program
• Improve effectiveness of CMMS System
• Capture vital machinery history information that may currently may be lost
• Standardize work processes and reporting
• Improve and test employee development/skills and productivity
• Assess your company’s reliability strengths and opportunities
• Provides machinery information, to help establish machine history 60% of troubleshooting information is based on machinery history)

Modern CMMS systems have the ability to store machinery information and knowledge, but all too often this data is not present. Sometimes the data is lost when CMMS programs are updated, but in many cases it was not there is the first place. Procedures and machinery history documents are an essential part of acquiring this knowledge. The development and implementation of required procedures and processes for certain tasks, including adequate documentation requirements takes time and many man hours.

The Reliability Toolbox™ CD ROM is a cost effective way to enhance a reliability program and your company’s procedures, machinery history, documentation, knowledge/skills assessment and CMMS Program.

System Requirements:

• Pentium processor
• 32mb RAM
• 6mb hard disk space
• SVGA monitor
• CD ROM drive
• 16 bit sound board
• Windows 95/98/NT/ME/2000
• Min 800 x 600 screen resolution
• Microsoft Word (to use edit forms feature)